Main Features of Ironmaster

Main Features of Ironmaster

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What makes Ironmaster different?

Ironmaster is installed by our own specialist crews, using high-strength, quick-setting materials, and unique compaction-free surface course, which underpins our unique written 5-year guarantee. 

Types of ironwork we repair: 

Ironmaster is a very adaptable system able to accommodate many different ironwork types: 

  • Stopcocks
  • Fire Hydrants
  • Gullies both single and double
  • Manholes (single, double, and triple)
  • 100mm or 150mm thick ironwork
  • Bridge drainage channels 
  • Proteus narrow gully
  • Modular multi-span units

 
The system easily accommodates non-standard sizes, unforeseen structural conditions, and localised surface deterioration. 

Ironmaster tackles all forms of ironwork failure in the highway

Our unique 5 year written guarantee comes from intensive research into the causes of ironwork failure and tackling each of those failure modes.


Traditional systems fail time after time due to: 

  • Sub-standard workmanship: Ironmaster crews work daily on installing ironmaster with consistent and industry leading processes
  • Inconsistent or inappropriate materials: Ironmaster materials are market leading and tested and approved by independent body BBA under their HAPAS scheme.
  • Asphalt compaction issues: Ironmaster has a unique surface course topping which requires no compaction ensuring 100% of the time all voids are eliminated without any damage to the system.
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Whole life cost saving

Whole life cost analysis has shown that highway authorities have saved over £10 million by using Ironmaster to repair repeat offending highway ironwork in their network, mainly on principal routes. 

This was shown after independent studies demonstrated high failure rates from traditional repairs in principal routes with ironwork in the wheel track particularly susceptible to failure. An average life of just 2½ years was achieved. 

With over 10,000 Ironmaster installations still benefitting from a 5-year guarantee this equates to over £10 million saving managing highway ironwork. 

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"Asset management is critical to our customers. We know that they must assess the long-term benefits on every investment and sometimes make rational decisions based on calculated assumptions – but at the end of the day, they are assumptions. These results confirm that the quality of the Ironmaster workmanship and the quality of materials used makes the 5-year guarantee a reality."

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Manholes and Gullies

Replacing manholes is crucial for ensuring public safety and the efficient functioning of urban infrastructure. Over time, manholes deteriorate due to factors like corrosion, wear and tear, and shifting ground conditions. These structural weaknesses can pose significant hazards to pedestrians, cyclists, and vehicles. By replacing old or damaged manholes, cities can mitigate the risk of accidents and injuries caused by collapsed or uneven surfaces. Additionally, modernizing manholes allows for the integration of advanced features like improved drainage systems, access points for utilities, and technologies for real-time monitoring of underground infrastructure. This proactive approach to manhole replacement not only enhances urban aesthetics but also promotes the overall well-being of communities by creating safer and more resilient urban environments.

How we replace a manhole

Upgrading gullies is of paramount importance for the proper functioning of urban drainage systems and environmental preservation. Gullies, which are designed to collect and redirect surface water, can become ineffective due to factors such as debris accumulation, sediment buildup, and aging materials. Neglected gullies can result in localized flooding, erosion, and compromised water quality as pollutants are carried into water bodies. By replacing outdated or clogged gullies, cities can prevent waterlogging during heavy rainfall, mitigate erosion along roadways, and reduce the risk of bacterial contamination in natural water systems. Moreover, modern gullies equipped with advanced filtration mechanisms contribute to more sustainable stormwater management practices. Thus, investing in gully replacement safeguards urban infrastructure, minimises environmental degradation, and enhances the overall resilience of communities in the face of changing weather patterns.

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